Microwave Techniques mini-batch tempering system (MIP4) is an ideal industrial microwave oven solution for small-scale food tempering operations. From meat and poultry, to fruit and bakery products, this versatile system can temper a variety of foods on-demand. Its throughput capability is up to 1,500 lbs. (680 kg) of raw, frozen product per hour. Start a discussion with our team today to learn more about this batch style unit.
Mini-Batch Tempering: MIP4 Microwave System Overview
The MIP4 mini-batch tempering is capable of providing uniform heating while enabling a consistent increase in temperature to products at low starting temperatures. An overview of this system includes the following features:
- Advanced microwave generator technology
- System allows for predictable temperature increase
- Rotary table even applies microwave energy to product
- System consists of applicator, generator, and waveguide
- The PLC operates the control software for the generator
- Generator has a Programmable Logic Controller (PLC) processor
- Capabilities with precise computer controlling of processing variables
Product Data and Technical Information
| Operating frequency | 915 MHz |
| Tempering throughput | 1,500 lbs. (680 kg) per hour |
| Generator power output | 35 kW (75 kW generator control limited down to 35 kw) |
| Tempering time example | Tempering a 55 pound (25 kilogram) box of beef in 65 seconds |
| British thermal units (BTUs) per hour | 120,000 |
| Typical product temperature change | Start: 0°F (-18°C) Finish: between 22°F and 29°F ( -5.56°C and -1.67°C) |
| Tempering microwave oven dimensions | 3 feet x 4 feet (0.9 meters x 1.3 meters) |
Electrical Specifications (per Generator) United States:
INPUT LOAD
| 480 volts 3 phase 50/60 cycles 72 amps 60 KVA | 440 volts 3 phase 50/60 cycles 80 amps 60 KVA |
MICROWAVE OUTPUT
75 kW
915 MHz
Magnetron microwave power source
Mini-Batch Tempering Microwave Oven: MIP4 System Advantages
The MIP4 Mini-Batch Tempering Microwave Oven offers a unique range of system advantages. It is a space saving solution, as it eliminates the need for tempering rooms or racks. It also removing multiple handling sequences and related mess associated with other processes or equipment. Its technology enables predictable final product temperature attainment, while adding processing flexibility with mini-batch tempering on demand for better service.
Not only does this unit improve quality and yield, but it also retains flavor and protein compounds for consumers. As for the surrounding environment and work conditions, incorporating the MIP4 into your facility will improve sanitation and safety efforts, while also saving on labor costs, with the elimination of potential risks associated with stripping cartons.
Additionally, this reduces the disposal of waste cardboard. The mini-batch tempering oven also simplifies compliance with government sanitation regulations and guidelines. Lastly, it reduces the potential for airborne contaminants for food. Overall, our microwave tempering technology offers several advantages and benefits to the end user.
Advanced Microwave Technology for Even, Consistent Tempering
Microwave Techniques advanced microwave tempering technology is backed by decades of diligent research and development, real-life tempering trials, and an install base in the thousands for various customers in the food processing industry. Over forty years of experience allows us to lead the way in terms of innovation, technology, and applications knowledge. The PLC processor operates the control software for the generator.
It enables constant power generation at preset power levels. In addition, it provides a digital display of status information, including actual versus set point power, as well as fault diagnosis. The generator is electrically isolated from the process oven by an integral microwave circulator, helping provide long magnetron life.
On behalf of advanced circulator technology, along with Microwave Techniques waveguide expertise and high power transmission capabilities, this makes it highly possible to install the generator for the system in a remote location.
About Mini-Batch Tempering Oven Systems
What is a mini-batch tempering oven?
A mini-batch tempering oven is a type of microwave system.
What is a suitable throughput amount?
We recommend this style of system for applications with an hourly throughput rates of less than 2,000 lbs. per hour.
Which applications are best fit for batch type systems?
Mini-batch tempering is best fit for small volume operations with a variety of frozen products.
Where is an example of an ideal setting, installation location, or application?
A great example of an install location for this system is in the kitchen or galley of cruise ships.
Which products react the best to microwave and benefit the most from mini-batch tempering?
The best products for this type of system and process include: frozen meat, fish, poultry, fruit, and bakery products.
Do you have a question you would like to ask? Contact our microwave team today for a discovery call.
